Environmental benefits of biomass–plastic co-pyrolysis bio-oil in diesel engines: waste valorization, emission reduction, and sustainability

Authors

  • Jasminkumar K. Rachhadiya Mechanical Engineering Department, School of Engineering and Technology, Dr. Subhash University, Junagadh, Gujarat, India
  • Vipul Patel Mechanical Engineering Department, School of Engineering and Technology, Dr. Subhash University, Junagadh, Gujarat, India
  • Hitesh L. Jadav Automobile Engineering Department, Sir Bhavsinhji Polytechnic Institute, Bhavnagar, Gujarat, India

DOI:

https://doi.org/10.60923/issn.2281-4485/24698

Keywords:

Co-pyrolysis, Bio-oil, Waste plastics, Compression ignition engine, Environmental benefits, Sustainability

Abstract

The growing generation of biomass residues and plastic waste, together with the environmental impact of fossil fuel combustion, has intensified research into sustainable alternative fuels for compression ignition engines. This review critically evaluates the environmental benefits of using bio‑oil derived from co‑pyrolysis of biomass and waste plastics as a partial diesel substitute. Co‑pyrolysis synergistically combines oxygen‑rich biomass with hydrogen‑rich plastics, producing hydrocarbon‑enriched bio‑oil with significantly improved fuel properties compared to conventional biomass‑derived pyrolysis oil. Analysis of 41 peer‑reviewed studies shows that co‑pyrolysis bio‑oil has higher heating values (34–47 MJ/kg), lower oxygen content (2.6–15.2 wt%), and reduced acidity. When blended with diesel at 10–30 vol%, these oils give brake thermal efficiencies of 27–34%, approaching or exceeding diesel, while substantially reducing CO (up to 40%), HC (up to 61%) and smoke opacity. NOx emissions show variable trends (‑6% to +25%), depending on feedstock and engine conditions. Catalytic co‑pyrolysis with ZSM‑5, dolomite or activated carbon further improves deoxygenation and aromatic hydrocarbon selectivity. Exergy and sustainability analyses show that co‑pyrolysis oil blends improve sustainability indices (1.34–1.43) and reduce exergy destruction compared to neat diesel. Despite challenges in fuel stability, NOx trade‑offs and feedstock variability, biomass‑plastic co‑pyrolysis bio‑oil represents a viable waste‑to‑fuel pathway that simultaneously addresses waste management crises and reduces dependence on fossil diesel.

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Published

2026-08-26

How to Cite

Rachhadiya, J. K., Patel, V., & Jadav, H. L. (2026). Environmental benefits of biomass–plastic co-pyrolysis bio-oil in diesel engines: waste valorization, emission reduction, and sustainability. EQA - International Journal of Environmental Quality, 74, 88–99. https://doi.org/10.60923/issn.2281-4485/24698

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